The machines offered a number of advantages over the previous equipment The Maxpro200 plasma cutting system, when combined with the Roto Hornet’s improved motion control, leaves behind virtually no slag.. A number of pipes with holes must be cut before all of the pieces can be welded together and then painted.. In addition, the machine was experiencing increasingly frequent mechanical and electrical issues, resulting in high service costs and downtime.

Production of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless steel, with holes to connect pipes that will move water through the filtration unit.

Some cuts, such as pipe notch cuts that would have taken four hours with the old system, are now completed in only five minutes.. Chris Phillips, vice president and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes need to be as efficient as the water filtration systems it produces.. In the 1960s, the company developed equipment to enable farmers in the rich growing regions of Southern California to remove sand, silt, grit, algae and other contaminants from the water supply.

To date, Yardney has developed more than 100,000 standard and custom engineered water filtration systems for its various customers.. Second, it left quite a bit of slag that had to be manually ground off the pipes prior to welding operations.. This minimizes the amount of manual grinding needed to prepare pipes for subsequent welding operations.. The previous equipment didn’t offer as many cut shapes, so some shapes had to be cut manually.

Programming is simpler than the previous equipment’s DOS-based software, too The QuickPipe parametric CAM software with graphical user interface (GUI) enables the user to configure various end types and intersection types to be cut, including straight, miter, cope, slotted and branch cuts.. It had two major shortfalls First, there wasn’t an easy way to load and unload pipes into and out of the machine, which caused a production bottleneck.. All of these features have made it possible for Yardney to create an extensive array of precision pipe profiles in an efficient amount of time.. Is a manufacturer of water filtration equipment for the agricultural, food, municipal and HVAC industries.. To program a new job, the user selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each pipe end), and defines any intersecting pipes per their location and orientation.. Positioning speed is 1,200 ipm compared to 100 ipm with the previous equipment Plus, an effective fume extraction system captures smoke at the point of the cut so it does not contaminate the shop—keeping the company in compliance with California Air Quality Management District regulations.. Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems. 5ebbf469cd

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